The final panels weighed in at about 45,000 pounds each. Available in 2 sizes (2.44m and 3.05m) Easy to install. It is preferable for the precast concrete products to be erected all at one time. To this end, five MRAs from recycling plants were characterized, out of which two were selected to develop SCC. You can also call us toll-free at 888-977-9255. The back face is commonly troweled smooth or may have a light broom finish. Concreteworks East's precast concrete wall panels are the perfect complimentary element to any space as they bring the unique style and texture of precast concrete. Virtually unlimited design flexibility. Since wall panels have little functional limitations, they become the perfect element to explore the dynamic nature of concrete to its fullest. The modular precast horizontal panels can be dismantled & relocated to meet alterations to sub divisions and to facilitate extension to the structure. Precast concrete shear wall panels are used to provide lateral load resisting system when combined with diaphragm action of the floor construction. Loads of speed, performance and versatility engineered into every panel. for traditional heavy architectural precast), reducing foundation and superstructure requirements and reducing shipping and installation costs. For more information or to receive a quote for your construction project, fill out the form below and one of our sales representatives will contact you back as soon as possible. Stos thorough, proven engineering methods can help you bring your design vision to life with thorough, established, and engineered methods. Cladding | Curtainwall | Exterior Wall System | Precast Exterior Wall. The Precast concrete wall systems offer also a wide variety of shapes, colors, textures, and finishes to the designer. Precast Brick wall is cost effective because it requires little to no maintenance over time. This modular nature also enables individual wall panels to be replaced in the unlikely event of excessive damage. Make your vision a reality. The sandwich design of our precast walls allows for a beautiful architectural finish on the exterior, and a strong, durable concrete interior as well. The two layers of concrete, often referred to as concrete wythes, are connected by one of many wythe-connecting systems. The erector crew professionally installs the panels. Almost an entire building can be made from precast components: beams, columns, slabs, wall panels, staircase, and cornices. Precast concrete is an excellent choice for exterior walls, especially in the variable climate areas of the Mid-Atlantic region. The interior hallway precast walls, however, are constructed with a double-wall precast system, which provides a completely finished wall on both sides (and contains electrical conduit)so . It is ideal for projects where complex designs or geometry is required, access is limited, or accelerated construction time is desired. The exterior precast walls are made using highly insulated panels (R-value 22) that are furred out on the inside and finished conventionally with drywall. An array of products that provides solutions for your restoration projects. PANEL WALLS. StoPanel Technology offers an expansive range of high-end aesthetic choices and a variety of code-compliant energy-saving wall systems. This allows your project to continue moving and be completed faster. Our people are connected and committed to your success throughout the design and construction process. Our precast cast in retaining walls units are perfect for applications where there an in-situ concrete floor slab will be poured to form storage bays. Call Us Today 801.326.1016 Precast Concrete Walls View Gallery We provide precast concrete wall solutions, including noise, MSE, gravity block, fencing, and retaining walls. You get the quality and selection you require along with the service and support you expect from a family-owned and operated business. By utilizing a center wythe of rigid polyisocyanurate insulation, our panels can be specified with R values up to R19. Manufacturing from this site since 2003 our production capabilities and capacity give us the ability to produce top quality prestressed walling panels to meet most applications. Each of these elements specifications easily met in a timely fashion by precast concrete. Moisture can cause substantial damage to finish materials, corroding and deteriorating the metal components. Play Video Precast Concrete Wall Panels PermaFence The ultimate in precast fence panels and wall systems Ballistic Resistant Ballistic resistant, high security, precast concrete fence PermaWall 1.0 The concrete can break apart if under prolonged attack by fire, and lead to collapsing walls. In addition, moisture can cause structurally damaging and unhealthy mold. Precast homes are built using many precast concrete elements. Typical heights: 8 to 50 ft. The elements should be connected as much as possible. Precast concrete panel 'Vibracrete' walls were a staple when Concretex opened in 1973.A first for the company and to the entire precast walling industry was the introduction of the pre-stressed post uprights.This technology was introduced and perfected by Concretex in-house. A history of dedication to the humane and sustainable design of built living spaces. It's the industry's only precast concrete cladding system that does it all. Strictly composed of precast concrete and are at a minimum of 6" thick. Decorative precast concrete panels make sense because the product is: Shown to the right is a custom decorative concrete panel made for Mayport Naval Station. We work closely with our customers to design and engineer customized, architectural precast cladding that fulfills their design ideas and meets their technical requirements. When looking for a durable, low-maintenance and cost-effective alternative to traditional fencing without the use of heavy construction, look no further than American Precast Concrete, Inc. Its continuous 2.5-inch layer of insulation increases the static R-value by as much as 250% over many construction methods, including site-cast panels and CMU construction. Precast brick is also much more lightweight than traditional brick, which contributes to an efficient structure with reduced sizing requirements. Builders apply facade on-site. Our precast concrete insulated wall panels are ideal for the following applications: Food-processing facilities Large warehousing complexes Industrial manufacturing operations Private and public educational institutions Retail outlets, malls and stores Contact Nitterhouse Concrete Today THE REPUTABLE NAME IN CONCRETE PRECAST WALL PANELS | Specialty Manufacturing | High Volume, AutoCAD (DWG, DWZ) | BMP | DXF | GIF | JPG or JPEG | PDF | STEP | TIFF, Minimum 3 in; can be as thick as the building requires (Reinforced). Looking for aprecast concrete panels manufacturer? The results showed that precast concrete panels reduced construction costs by an average of 23%. Decorative precast concrete panels and cladding bring added value to your construction project. On-time delivery with what you need when you need it. We also provide the necessary resources and assistance to get them installed efficiently and with precision. They allow for quick and straightforward exterior finish wall application for a building. Can be loaded on one or both sides. Durability: Precast Concrete structure has a longer service time period and minimal maintenance. StoTherm ci systems integrate continuous insulation, air and water-resistive barrier, and drainage to create an energy-saving wall system with tremendous design flexibility. Lightweight StoPanel Systems allow for easier, less costly transporting, handling, and installation. Our proven and unique solutions to building project challenges can significantly quicken your construction schedule, lessen waste, and enhance workmanship quality. If you are having problems finding information, please contact us here. Nitterhouse Concrete Products. |. Precast concrete walls used with insulation provide energy benefits that exceed the benefits of mass or insulation used alone in most climates. High-Quality Structural Precast Concrete Fill out our contact form with some details about the construction project or call us toll-free at 866-305-2423. All panels are designed and manufactured in accordance with British Standards - BS5502-22: . Fabcon nearly reinvented the category in 2001 with the introduction of VersaCore panels. Our tested and warranted prefabricated, finished concrete wall panels offer a superior standard for manufacturing and efficiently installing exterior walls. Large Panel System. It isdesigned to be lightweight (about 30 lbs. Traditional brick installation must be performed on-site by skilled brick masons, increasing the time and labor costs on your project. Rs 90 / Square Feet Get Latest Price Product Details: Cost-effective: The simplified construction process reduces the time, increases the productivity, quality and safety and thus the cost is reduced. Concrete panel finish is class A to the front face and hand trowel finish to the back face. A non-loadbearing precast concrete wall panel has the same aesthetic possibilities as any other precast concrete wall. . In addition, architects can choose from unlimited forms, colors, and textures for precast concrete cladding panels and various finishes, including precast concrete brick panels, exposed aggregate, sandblasted, stone, and thin brick veneers. The StoPanel Classic NExT ci prefabricated wall panel includes steel framing, gypsum sheathing, and StoTherm ci faade. They range from structural elements and reinforced pieces to . Our VersaCore+Green Sandwich panel offers R-values up to an impressive R-28.2. Precast concrete manufacturers produce a wide range of engineered earth retaining systems designed to provide a straightforward and cost-effective solution for your next project. PCI Certified is a recognized standard within the precast concrete industry. Oldcastle Infrastructure walls are available with a variety of finishes, textures, colors and patterns to meet specific project needs. When your construction project needs a high-quality product that meets exacting standards, you can count on precast concrete panels and cladding from Leesburg Concrete. Additionally, they inspect random products to their project specifications to ensure they meet the product's design intent and production criteria. Anticipate the erection sequence. Commercial Construction | Architecture | Design-Build. Anarticle in the Journal of Construction Engineeringdocumented a 2016 research project that compared the cost of precast concrete to pouring concrete on-site. Leesburg Concrete Company has been in the precast concrete industry since 1983. They are resistant to mold, fire, rot, and termites, among other natural hazards. Freestanding precast concrete retaining wall. Solutions to meet a variety of performance needs, including Sto NOA-approved systems. a layer of insulation and a 75mm top layer of concrete. We take everything into account including panel sizes, sections, assembly methods and other important data to produce the exact wall panels you require to keep your projects moving on time and under budget. High performance coatings that provide superior functionality, performance, and aesthetics. Retaining Walls: Many precast concrete retaining systems include segmental retaining wall (SRW) products, large precast modular blocks (PMB), mechanically stabilized earth (MSE) face panels, crib walls, cantilever walls and post-and-panel systems. Precast wall panels thermal performance comes mainly from the amount of insulation placed in the cavity or within the backup wall, which can vary tremendously depending on the insulation. Vibrating Motor. Get An Estimate - Contact Us Our clients trust us to provide exceptional quality and reputable products. This paper aims to evaluate the feasibility of partial replacement of natural coarse aggregate with MRA in self-compacting concrete (SCC) for manufacturing architectural precast concrete sandwich wall panels. The back face is commonly troweled smooth, but is not left exposed. Precast concrete reduces on-site laborers, generates less waste, less volume of building materials, and increases environmental and construction site cleanlinessPrecast concrete panels reduce construction costs by 23%. 2022 The retaining wall heights start at 500mm and go up to 6m. Precast Concrete fences are heavy and durable. Complete rainscreen systems with all the system components from one manufacturer. Precast concrete is one of the widely used construction materials in 21 Century. Creativity Begins. of insulation StoPanel Mineral ci prefabricated wall panels include steel framing, gypsum sheathing, mineral wool non combustible continuous insulation, continuous air and water resistive barrier and StoTherm Mineral ci faade. The results showed that precast concrete panels reduced construction costs by an average of 23%. The steel frame for supporting the whole machine body 3. Some can also be designed as loadbearing. Read More. Serving Utah, Washington, Oregon, California, Nevada, Arizona, New Mexico, Colorado, Wyoming, Idaho, and more.. in width greater than the stem-to-stem spacing of the supported double tees Architectural precast cladding from Leesburg Concrete offers innovative design solutions for your construction project. But there are other benefits. They act as cantilever beams, transferring lateral forces acting parallel to the face of the wall, from the superstructure to the foundation. The surcharge capacity will vary depending on the overall wall height. StoVentec Rainscreen systems are complete systems that include all components and a single source warranty in a variety of aesthetics and shapes, including glass. We deliver the panels in the sequence requested. They allow for quick and straightforward exterior finish wall application for a building. Once the panels are installed, they provide exceptional resistance to moisture, which makes them highly sanitary and easy to maintain. A comprehensive, holistic solution for revitalizing existing buildings. This face can be made with virtually any type of finish. Precast concrete panels always cost less than site-poured concrete. While many traditional building materials like brick and wood are susceptible to water absorption, weathering, rot and corrosion, precast concrete is weather-resistant for greater structural integrity and long-lasting durability. Precast sound walls can reduce the noise while providing the area with an aesthetically pleasing look thanks to our different forms and finishes. In addition, handling the precast concrete requires costly and portable tower cranes. Nitterhouse Concrete Products is dedicated to continued innovation through engineering excellence and utilization of the latest technology. We offer a variety of prefab walls and precast concrete products including foundations and panels. SlenderWall Lightweight Precast Concrete Panel System. Fig 1: Erection of Precast Concrete Wall. NOISE WALLS With precast concrete's high density, it can absorb sound better than other materials. It consists of large walls and floor concrete panels connected in the vertical and horizontal directions. We offer an extensive variety of standard and custom precast concrete cladding finishes and detail options that can be produced within our 2-inch thick exterior cladding surface. The concrete precast process calls for complex, exacting engineering design; achieved by our team of highly skilled expert staff. Supports must take into account the strains and deformations in both the concrete masonry panel wall and the structural frame. Sto Masonry Veneer Engineered Systems (MVES) give the option of integrating popular masonry veneer surfaces with the confidence of a Sto high-performance, fully engineered system. Insulated precast concrete panels lower costs during and after construction: Problems associated with heavy precast concrete panels include handling issues, moisture problems, insufficient thermal performance and fire resistance, and costly-time-consuming maintenance. When properly installed, precast panels resist impact, corrosion, weathering, and abrasion, to reduce maintenance and repair expenses. Finishes: Lite walls are cast in a horizontal position, with three of the four sides created with a form. Moreover, the elements are effectively kept out of . A mix of limestone gravel, minerals and additives are mixed into a slurry. Expansive-open floor plans of large precast concrete commercial buildings can facilitate the spreading of smoke, heat, and fire. As with other types of shear walls, lite walls serve as the lateral force-resisting systems in the structure. Precast concrete panels may allow the vertical fire to spread through unprotected electrical poke-through(s), elevator shafts, HVAC ductwork, exterior curtain walls, open access stairs between floors. Aesthetically Pleasing. With endless options for architectural design creativity, architectural precast wall panels can be used on both interior and exterior walls. The base shear should also be able . Precast concrete products: the superior option. A total pre cast prestressed concrete structure might combine structural prestressed steel reinforced concrete beams, columns, double "t"s or hollow core slabs with insulated wall panels, spandrels or architectural precast panels to construct buildings with both form and function. The use of precast concrete panels in commercial and industrial construction is far superior to traditional concrete. Each year PCI performs two unannounced audits of our plant. Leesburg Concrete Company, Incorporated All rights reserved. This is connected to a back-up system, usually constructed of steel framing or studs, or sometimes concrete. With a denser construction, you will save time and money without sacrificing the strength or appearance of your building. Precast exterior wall panels can also be designed and created to match any aesthetic. Leesburg Concrete can provide all the textures and colors found in the Precast Concrete Institute (PCI) Guide. SlenderWall is a high performance, thermal and fire code compliant, ASTM E119 fire tested, architectural precast composite modular cladding system.Reduce structural costs and on-site trades with the only envelope system that combines the proven technologies: architectural precast concrete, PVA fiber and welded wire reinforcing, stainless-steel . Precast Concrete Bearing Wall Panel Design (Alternative Design Method) (Using ACI 318-11) A structural precast reinforced concrete wall panel in a single-story building provides gravity and lateral load resistance for the following applied loads: Weight of 10DT24 = 468 plf. Precast concrete sound walls can be designed to blend in with a city's architecture and local topography, or even to capture a community's theme or identity. Limited Only by Your Imagination. The components provide openness and a feeling of security. Typical heights: 8 to 50 ft. They make an ideal structural element for this purpose, normally by casting a thicker interior wythe to provide the necessary support. Give us a call orsubmit our online information request formfor additional details on our precast concrete wall panels. The difference between typical panels and insulated sandwich wall panels is that the latter are cast with rigid insulation "sandwiched" between two layers, or wythes, of concrete. The exterior is available with the same natural colors, textures, and finishes as our architectural panels. Precast concrete panels are poured off site and delivered at the exact time and in the sequence you request. Stunning architecture is aspirational, inspirational and achievable with Sto's performative aesthetics. Leading Manufacturer of precast concrete panel wall, concrete compound wall, precast concrete compound wall, rcc boundary wall, prestressed boundary wall and concrete readymade compound wall from Hyderabad. The standard insulation types in precast insulated wall panels include: Fire Engineering Magazine cites several fire-related problems with precast concrete panels, particularly for large commercial construction: For aesthetics, sealer or concrete coating on the precast concrete panels reduces moisture penetration into the panel; however, the sealer or coating requires reapplication every 7 to 20 years. Inspiring building design and construction. Sto Finishes.. Deck Bearing Detail Joist Bearing Slotted Non-Bearing Spandrel-to-Column Connection Top of Panel Bearing Foundation-to-Footing Connection 1 In recent years, use of precast concrete wall panels has become more common and is supplanting the use of concrete block and other masonry materials in large buildings such as office buildings . Manufactured in our Leesburg, Florida plant, our architectural precast panels and cladding provide a strong, durable facade. Search for a channel partner by geography and category. Our individual panels can reach heights of 73 feet and growing, and depending on the plant of origin, panel widths up to 13 ft. 6 in. M.S.E. Nitterhouse precast concrete wall panels may also be designed as load-bearing, eliminating costly steel. They can also be non-loadbearing to complete a faade. From small intricate panels to lengths in excess of 25', our experienced mould making and production teams have the experience to manufacture wall panels that are true to shop drawings and place weld plates to exacting tolerances . Easy to reconfigure. This can easily be increased by selecting foam of 80mm or 100mm. Our broad capabilities allow us to deliver concrete wall panels custom fit to your specific requirements. Trueform's standard precast wall panel thickness is 5/8" thick and can vary in size depending on the capacity and job application. Precast Concrete Walls Structural Actions shows the behaviour of a shear wall under horizontal and vertical loads. These can be panelized and erected in either a horizontal or vertical position and used on all types of structures, from residential to commercial, institutional to industrial. Precast Concrete Panel Wall REQUEST CALLBACK Get Best Quote Approx. High insulation levels are readily achieved with precast concrete. The article further addressed the fact that precast concrete reduces on-site laborers, generates less waste, less volume of building materials, and increases environmental and construction site cleanliness. Improper detailing at the connection or cracks in the panel during the cooling and drying after the curing process can allow moisture to enter precast concrete wall systems, leading to widespread water problems due to condensation within the wall construction. Atlas' Tilt Slab division is one of New Zealand's leading precast concrete wall manufacturers. Branchs unique Cellular Fabrication (C-Fab) 3D printing process allows you to create a highly functional and unique architectural faade panel in virtually any shape or form. After a test sample is hardened and tested, workers pour it into pre-made molds. Typical widths: 4 to 15 ft. These panels can be broken into two primary design categories: non-composite and composite. Expanded polystyrene (EPS), R-value: 3.85 to 4.35 per inch (based on materials density), Extruded polystyrene (XPS), R-value: 5.0 per inch, Polyisocyanurate, R-value: 6.0 to 8.0 per inch. Speak to your Sales Representative about incorporating chamfer panel edges to reduce the . Glass Fiber Reinforced Concrete (GFRC) is a thin-shell system where the exterior wythe of concrete contains alkali-resistant glass fibers that is normally sprayed into forms. With endless options for customization, youre sure to find the solutions that will bring your unique vision for your precast brick building to life.
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